The customization process of LED light bars usually involves multiple steps, from raw material preparation to final product testing and packaging, each step is crucial.At each step, Burnled adheres to rigorous production standards and follows specific production specifications. Below is a brief customization process for LED light strips:
Requirement Analysis and Design
First, Burnled will communicate with our customers to clarify their specific requirements , including size, brightness, color, color temperature, power, shape, etc.Based on their requirements, Burnled will develop a detailed design scheme to ensure that the performance and appearance of LED lights meet customer requirements.
Raw Material Preparation
Burnled will select high-quality LED chips and procure other materials: prepare the required backplane materials (such as copper foil, aluminum foil, flexible board, etc.), wires, connectors, heat sinks, and other auxiliary materials.
Production and Processing
Then Burnled will encapsulate LED chips into LED chips, then assemble and fix the chips onto a circuit board, and finally perform overall packaging, testing, and packaging.
Testing and Inspection
Burnled will undergo several tests during our production process:
Functional testing: We will conduct efficacy and electrical performance tests on the assembled light strips using current testers, voltage testers, and other equipment to ensure that their performance meets the design requirements.
Appearance Inspection: Conduct a visual inspection to check for obvious flaws in the light strip, such as defects.
Continuous Monitoring: Key links during production must be continuously monitored in order to maintain stability and consistency of quality outputs.
Packaging and Delivery
Packaging: Burnled will use anti-static and moisture-proof packaging bags to package the light strips to prevent damage during transportation and storage.
Delivery: Burnled delivers packaged LED light strips to customers and provides necessary usage instructions and after-sales service.
Main Production Process
1. Material Prep: Before commencing production of LED strip lights, it’s crucial that all necessary materials such as LED chips, conductive wires, PCBs (printed circuit boards), backlight tapes and shells are prepared.
2. PCB Production: Joining the conductive wire with its electrode position can be accomplished using printing, drilling or etching techniques; soldering or conductive glue are used to make connections between these elements of a board.
3. Chip Installation: Install LED chips one at a time on their designated position on a PCB using SMT (surface mount technology) or COB (chip mounting technology). For SMT this usually involves adhering each individual LED chip directly onto its position via solder reflow soldering; COB integrates multiple chips together into one package before adhering it directly to its location on the board.
4. Conductive Tape Installation: Install conductive tape over the PCB in order to transfer current from an LED chip. Hot pressing or adhesives can be used to adhere the conductive tape securely onto the board.
5. Encapsulation: To protect both chip and circuit of an LED strip, wrap it with an environmentally-friendly polymer backlight tape which offers both heat resistance and waterproof properties. These types of tapes usually offer excellent heat management capabilities as well as heat insulation properties.
6. Enclosure Creation: As per need, casing can be added to LED strips in order to provide protection and aesthetic enhancement. Suitable materials could include plastic, aluminum alloy and other options depending on environmental and design considerations.
8. Testing and Quality Inspection: Perform tests and inspections to the LED strip you have just assembled to make sure it fulfills all standard specifications in terms of brightness, color temperature, power usage and other aspects. Tests include functional checks as well as optical parameter measurements as well as electrical parameter analyses to measure success of their specifications.
9. Packing and shipping: Once tested and quality inspection have verified there are no defects with the LED strip light, it will be packaged and sent for shipping. Typically this requires boxed packaging so as to protect its safety during transportation.
As previously discussed, LED strip light manufacturing requires numerous steps including material preparation, PCB fabrication, chip mounting, conductive tape mounting, packaging shell fabrication and shell testing as well as quality inspection before shipment and packaging and shipping. Each of these stages require careful operations with attention paid to quality assurance to produce products meeting requirements that fulfill them fully.
FAQ
Q1. Can I have a sample order?
Yes, but sample orders are charged twice of the unit price with freight collect.
Q2. What about the lead time?
Samples usually take 7 days while mass production takes 6-8 weeks depending on seasons.
Q3. Do you have any MOQ limit?
We can offer low MOQ on certain models
Q4.Which payment do you accept?
T/T, L/C is available.
Q5. Do you accept OEM and ODM design?
Yes, we always welcome customers with their own OEM and ODM designs.
Q6. Is it OK to print my logo on led light product?
Yes, stickers, printing and colour labels are all readily available options.
Q7: Do you offer guarantee for the products?
We provide 2 years warranty.
Q8: How to deal with the faulty?
First, our products are produced under an strict quality control with less than 0.2% defective rate. In addition, within our guarantee period we will send new lights for small orders placed with us.
For batch products that have proven defective, we will either repair and resend or discuss various solutions.
